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Bohemian Uv Protection Cycling Hat in Organic Denim with Fringe Trim

Source:Uv Protection Cycling Hat / Time:2026-09-30

Bohemian Uv Protection Cycling Hat in Organic Denim with Fringe Trim

A Construction Firm approached us to develop a bohemian uv protection cycling hat around a single idea: fringe trim, executed in organic denim. The capsule was destined for Taiwan and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Delivery missed the collection launch window
  • The previous factory could not hold consistency across sizes
  • Unit costs were too high for a boutique price point

bohemian uv protection cycling hat case study

What we specified

ProductBohemian Uv Protection Cycling Hat
Client typeA Construction Firm
MarketTaiwan
Order volume400 pieces across 3 colourways
Base materialOrganic Denim
Signature detailFringe Trim
Size rangeXS-XL
Sampling rounds3
Delivery window10 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
  3. The uv protection cycling hat was prototyped on the fit model, then revised twice before pre-production.
  4. Fringe Trim was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

bohemian uv protection cycling hat production

Result

  • 400 pieces delivered inside the 10-week window.
  • Unit cost held within 3.0% of the approved quotation.
  • The a Construction Firm launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

uv protection cycling hat finished

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.

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