Bohemian Uv Protection Cycling Hat in Organic Denim with Fringe Trim
Bohemian Uv Protection Cycling Hat in Organic Denim with Fringe Trim
A Construction Firm approached us to develop a bohemian uv protection cycling hat around a single idea: fringe trim, executed in organic denim. The capsule was destined for Taiwan and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point

What we specified
| Product | Bohemian Uv Protection Cycling Hat |
|---|---|
| Client type | A Construction Firm |
| Market | Taiwan |
| Order volume | 400 pieces across 3 colourways |
| Base material | Organic Denim |
| Signature detail | Fringe Trim |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
- The uv protection cycling hat was prototyped on the fit model, then revised twice before pre-production.
- Fringe Trim was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Construction Firm launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



