Modern Windbreaker Jacket Streetwear in Merino Wool with Tonal Embroidery
Modern Windbreaker Jacket Streetwear in Merino Wool with Tonal Embroidery
An Airline Catering Team approached us to develop a modern windbreaker jacket streetwear around a single idea: tonal embroidery, executed in merino wool. The capsule was destined for New Zealand and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window
- Fabric hand feel changed between production runs

What we specified
| Product | Modern Windbreaker Jacket Streetwear |
|---|---|
| Client type | An Airline Catering Team |
| Market | New Zealand |
| Order volume | 2,400 pieces across 4 colourways |
| Base material | Merino Wool |
| Signature detail | Tonal Embroidery |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The windbreaker jacket streetwear was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the approved quotation.
- The an Airline Catering Team launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
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