Modern Winter Leg Warmers in Ribbed Jersey with Open Back
Modern Winter Leg Warmers in Ribbed Jersey with Open Back
A Film Production House approached us to develop a modern winter leg warmers around a single idea: open back, executed in ribbed jersey. The capsule was destined for Vietnam and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
- The sample did not match the runway reference

What we specified
| Product | Modern Winter Leg Warmers |
|---|---|
| Client type | A Film Production House |
| Market | Vietnam |
| Order volume | 240 pieces across 3 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Open Back |
| Size range | XS-XL |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The winter leg warmers was prototyped on the fit model, then revised twice before pre-production.
- Open Back was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Film Production House launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



