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Tailored Wireless Bra in Metallic Thread with High-Low Hem

Source:Wireless Bra / Time:2026-09-30

Tailored Wireless Bra in Metallic Thread with High-Low Hem

A Gym Chain approached us to develop a tailored wireless bra around a single idea: high-low hem, executed in metallic thread. The capsule was destined for Nigeria and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The sample did not match the runway reference
  • The previous factory could not hold consistency across sizes
  • Decoration durability failed after two washes

tailored wireless bra case study

What we specified

ProductTailored Wireless Bra
Client typeA Gym Chain
MarketNigeria
Order volume900 pieces across 3 colourways
Base materialMetallic Thread
Signature detailHigh-Low Hem
Size rangeXS-3XL
Sampling rounds3
Delivery window8 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
  3. The wireless bra was prototyped on the fit model, then revised twice before pre-production.
  4. High-Low Hem was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

tailored wireless bra production

Result

  • 900 pieces delivered inside the 8-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Gym Chain launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

wireless bra finished

Planning a similar capsule?

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.

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