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Tailored Wireless Bra in Merino Wool with Feather Trim

Source:Wireless Bra / Time:2026-09-30

Tailored Wireless Bra in Merino Wool with Feather Trim

A Corporate Procurement Team approached us to develop a tailored wireless bra around a single idea: feather trim, executed in merino wool. The capsule was destined for the Philippines and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The previous factory could not hold consistency across sizes
  • Unit costs were too high for a boutique price point
  • Decoration durability failed after two washes

tailored wireless bra case study

What we specified

ProductTailored Wireless Bra
Client typeA Corporate Procurement Team
Marketthe Philippines
Order volume2,400 pieces across 5 colourways
Base materialMerino Wool
Signature detailFeather Trim
Size range0-14
Sampling rounds3
Delivery window10 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The wireless bra was prototyped on the fit model, then revised twice before pre-production.
  4. Feather Trim was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

tailored wireless bra production

Result

  • 2,400 pieces delivered inside the 10-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Corporate Procurement Team launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

wireless bra finished

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.

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