Elevated Wireless Bra in boucle with Delicate Pleating
Elevated Wireless Bra in boucle with Delicate Pleating
A Gym Chain approached us to develop a elevated wireless bra around a single idea: delicate pleating, executed in boucle. The capsule was destined for Canada and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- Fabric hand feel changed between production runs
- The sample did not match the runway reference

What we specified
| Product | Elevated Wireless Bra |
|---|---|
| Client type | A Gym Chain |
| Market | Canada |
| Order volume | 900 pieces across 3 colourways |
| Base material | boucle |
| Signature detail | Delicate Pleating |
| Size range | XS-XL |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The wireless bra was prototyped on the fit model, then revised twice before pre-production.
- Delicate Pleating was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Gym Chain launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



