Modern Wool Coats in Ribbed Jersey with Hand-Finished Hem
Modern Wool Coats in Ribbed Jersey with Hand-Finished Hem
A Fast-Growing Startup Label approached us to develop a modern wool coats around a single idea: hand-finished hem, executed in ribbed jersey. The capsule was destined for Czechia and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point
- Delivery missed the collection launch window

What we specified
| Product | Modern Wool Coats |
|---|---|
| Client type | A Fast-Growing Startup Label |
| Market | Czechia |
| Order volume | 900 pieces across 2 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Hand-Finished Hem |
| Size range | XS-XL |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The wool coats was prototyped on the fit model, then revised twice before pre-production.
- Hand-Finished Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Fast-Growing Startup Label launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



