Aviator Customization Program for Corporate Merch Programs with Ultrasonic Welding
Aviator Solution for Corporate Merch Programs
This programme covers the full path from a aviator concept to a repeatable bulk supply for corporate merch programs. Instead of buying whatever a catalogue happens to stock, you specify the cloth, the fit block, the decoration method and the packing, and we hold that specification so every reorder matches the last one.
The most common failure we see in corporate merch programs sourcing is not price — it is drift. Fabric changes supplier, the shade moves, sizing shifts half a grade and the programme quietly stops looking like the brand. We prevent that with a written spec, an approved counter sample and a golden sample retained at the factory.
Recommended fabrics
- Stretch Denim — selected for colour depth and print sharpness
- Genuine Leather — chosen when the garment needs to hold shape after repeated laundering
- Ring-Spun Cotton — used when durability and abrasion resistance come first
- Recycled Nylon — best balance of comfort, cost and wash stability
Decoration and finishing
The default method for this programme is Ultrasonic Welding, but we routinely combine processes on one garment. Placement, colour count and position drives cost more than the garment itself, so we quote decoration separately and show you the trade-off before sampling.
- Satin Printed Label
- Heat Transfer Printing
- Stone Wash
- Embossing
- Smocking
- Woven Label
Programme parameters
| Garment | Aviator |
|---|---|
| Target sector | Corporate Merch Programs |
| Primary process | Ultrasonic Welding |
| Fabric options | Stretch Denim, Genuine Leather, Ring-Spun Cotton |
| MOQ | 50 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-40 days |
| Size set | Custom grading |
| Compliance | OEKO-TEX Standard 100 |
| Delivery terms | EXW / FOB / CIF / DDP |
Why buyers choose this route
- Transparent costing with every trim and process itemized
- Flexible MOQ programmes that scale with your forecast
- Colour management that keeps bulk within tolerance of the approved lab dip
- In-line and final inspection with photo reports before payment
- A dedicated merchandiser who answers within one working day
How the programme runs
- Discovery call: quantity, target price, delivery window and compliance needs
- Fabric and trim proposal with costed alternatives
- Tech pack build or reverse engineering from your sample
- Prototype, fit revision and pre-production sample
- Bulk production with in-line inspection and photo reporting
- Packing, documentation and shipment under the agreed Incoterm
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 50 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Quote and next steps
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
