Aviator Customization Program for E-commerce Private Label with Custom Drawcord

Aviator Solution for E-commerce Private Label

This programme covers the full path from a aviator concept to a repeatable bulk supply for e-commerce private label. Instead of buying whatever a catalogue happens to stock, you specify the cloth, the fit block, the decoration method and the packing, and we hold that specification so every reorder matches the last one.

The most common failure we see in e-commerce private label sourcing is not price — it is drift. Fabric changes supplier, the shade moves, sizing shifts half a grade and the programme quietly stops looking like the brand. We prevent that with a written spec, an approved counter sample and a golden sample retained at the factory.

Recommended fabrics

• Corduroy — preferred for breathability in warm conditions
• Lace — chosen when the garment needs to hold shape after repeated laundering
• Tencel Lyocell — best balance of comfort, cost and wash stability
• Antibacterial Knit — chosen when the garment needs to hold shape after repeated laundering

Decoration and finishing

The default method for this programme is Custom Drawcord, but we routinely combine processes on one garment. Placement, colour count and position drives cost more than the garment itself, so we quote decoration separately and show you the trade-off before sampling.

• Rhinestone Application
• Laser Cutting
• Flocking
• Ribbed Cuff and Hem
• Garment Dyeing
• Snow Wash

Programme parameters

Why buyers choose this route

• Flexible MOQ programmes that scale with your forecast
• A dedicated merchandiser who answers within one working day
• Colour management that keeps bulk within tolerance of the approved lab dip
• One accountable production partner from sampling to shipment
• Transparent costing with every trim and process itemized

How the programme runs

1. Discovery call: quantity, target price, delivery window and compliance needs
2. Fabric and trim proposal with costed alternatives
3. Tech pack build or reverse engineering from your sample
4. Prototype, fit revision and pre-production sample
5. Bulk production with in-line inspection and photo reporting
6. Packing, documentation and shipment under the agreed Incoterm

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Can you match a specific colour?

Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.

How long does sampling take?

A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Quote and next steps

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.