Technical Jacket Customization Program for Aviation and Airlines with Sequin Work
Technical Jacket Solution for Aviation and Airlines
This programme covers the full path from a technical jacket concept to a repeatable bulk supply for aviation and airlines. Instead of buying whatever a catalogue happens to stock, you specify the cloth, the fit block, the decoration method and the packing, and we hold that specification so every reorder matches the last one.
The most common failure we see in aviation and airlines sourcing is not price — it is drift. Fabric changes supplier, the shade moves, sizing shifts half a grade and the programme quietly stops looking like the brand. We prevent that with a written spec, an approved counter sample and a golden sample retained at the factory.
Recommended fabrics
- Cashmere — preferred for breathability in warm conditions
- UPF 50+ Sun Fabric — best balance of comfort, cost and wash stability
- Chambray — preferred for breathability in warm conditions
- 3-Layer Waterproof Fabric — chosen when the garment needs to hold shape after repeated laundering
Decoration and finishing
The default method for this programme is Sequin Work, but we routinely combine processes on one garment. Placement, colour count and position drives cost more than the garment itself, so we quote decoration separately and show you the trade-off before sampling.
- Ruching
- Seam Sealing
- Enzyme Wash
- Applique Embroidery
- Laser Engraving
- Reflective Printing
Programme parameters
| Garment | Technical Jacket |
|---|---|
| Target sector | Aviation and Airlines |
| Primary process | Sequin Work |
| Fabric options | Cashmere, UPF 50+ Sun Fabric, Chambray |
| MOQ | 200 pieces per style |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 30-60 days |
| Size set | Custom grading |
| Compliance | WRAP |
| Delivery terms | EXW / FOB / CIF / DDP |
Why buyers choose this route
- A dedicated merchandiser who answers within one working day
- Flexible MOQ programmes that scale with your forecast
- Colour management that keeps bulk within tolerance of the approved lab dip
- One accountable production partner from sampling to shipment
- In-line and final inspection with photo reports before payment
How the programme runs
- Discovery call: quantity, target price, delivery window and compliance needs
- Fabric and trim proposal with costed alternatives
- Tech pack build or reverse engineering from your sample
- Prototype, fit revision and pre-production sample
- Bulk production with in-line inspection and photo reporting
- Packing, documentation and shipment under the agreed Incoterm
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Quote and next steps
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
