Playsuit Customization Program for Warehousing and Logistics with Embossing
Playsuit Customization Program for Warehousing and Logistics
This programme covers the full path from a playsuit concept to repeatable bulk supply for warehousing and logistics. The build starts from everyday-casual references — playsuit in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most playsuit buyers arrive with one of these problems: colour faded after a few washes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Playsuit |
|---|---|
| Base fabric | French Terry |
| Decoration | Embossing |
| Fabric weight | 200-220 gsm |
| Fit options | Custom grading |
| Colour options | 6 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | GOTS |
What you can customise
- Quilting — quoted per position and per colour on French Terry.
- Sequin Work — quoted per position and per colour on French Terry.
- Satin Printed Label — quoted per position and per colour on French Terry.
- All-Over Sublimation — quoted per position and per colour on French Terry.
- Woven Label — quoted per position and per colour on French Terry.
- Piping and Binding — quoted per position and per colour on French Terry.
- Foil Printing — quoted per position and per colour on French Terry.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with embossing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Playsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your playsuit programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



