Playsuit Customization Program for Aviation and Airlines with Dye-Sublimation Printing
Playsuit Customization Program for Aviation and Airlines
This programme covers the full path from a playsuit concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — playsuit in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most playsuit buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Playsuit |
|---|---|
| Base fabric | French Terry |
| Decoration | Dye-Sublimation Printing |
| Fabric weight | 200-220 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 6 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | WRAP |
What you can customise
- Distressed Finish — quoted per position and per colour on French Terry.
- Custom Drawcord — quoted per position and per colour on French Terry.
- Woven Label — quoted per position and per colour on French Terry.
- All-Over Sublimation — quoted per position and per colour on French Terry.
- Beading and Embroidery — quoted per position and per colour on French Terry.
- Laser Engraving — quoted per position and per colour on French Terry.
- Shirring — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dye-sublimation printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Playsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your playsuit programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
