Knit Sweater Customization Program for Photography Studios with Ultrasonic Welding
Knit Sweater Customization Program for Photography Studios
This programme covers the full path from a knit sweater concept to repeatable bulk supply for photography studios. The build starts from everyday-casual references — knit sweater in brushed fleece — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most knit sweater buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Knit Sweater |
|---|---|
| Base fabric | Brushed Fleece |
| Decoration | Ultrasonic Welding |
| Fabric weight | 240-280 gsm |
| Fit options | XS-3XL |
| Colour options | 16 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 30-40 days after approval |
| Compliance | GOTS |
What you can customise
- Shirring — quoted per position and per colour on Brushed Fleece.
- Snow Wash — quoted per position and per colour on Brushed Fleece.
- Yarn Dyeing — quoted per position and per colour on Brushed Fleece.
- Applique Embroidery — quoted per position and per colour on Brushed Fleece.
- Hangtag and Packaging — quoted per position and per colour on Brushed Fleece.
- Puff Printing — quoted per position and per colour on Brushed Fleece.
- Laser Cutting — quoted per position and per colour on Brushed Fleece.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Brushed Fleece-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Knit Sweater reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your knit sweater programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



