Hoodie Customization Program for Outdoor and Hiking with Ultrasonic Welding
Hoodie Customization Program for Outdoor and Hiking
This programme covers the full path from a hoodie concept to repeatable bulk supply for outdoor and hiking. The build starts from everyday-casual references — hoodie in fleece-back cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most hoodie buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Hoodie |
|---|---|
| Base fabric | Fleece-Back Cotton |
| Decoration | Ultrasonic Welding |
| Fabric weight | 240-280 gsm |
| Fit options | XS-3XL |
| Colour options | 6 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Care Label — quoted per position and per colour on Fleece-Back Cotton.
- Puff Printing — quoted per position and per colour on Fleece-Back Cotton.
- Applique Embroidery — quoted per position and per colour on Fleece-Back Cotton.
- Smocking — quoted per position and per colour on Fleece-Back Cotton.
- Tonal Embroidery — quoted per position and per colour on Fleece-Back Cotton.
- Contrast Stitching — quoted per position and per colour on Fleece-Back Cotton.
- Yarn Dyeing — quoted per position and per colour on Fleece-Back Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Fleece-Back Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Hoodie reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your hoodie programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
