Custom Birthday Party Hat in Combed Cotton with Stone Wash for Sportswear Brands

Custom Birthday Party Hat — Combed Cotton with Stone Wash

We build birthday party hat programmes from a tech pack or a physical reference sample. This Combed Cotton version is developed for brands that need a repeatable specification: the same cloth, the same hand feel and the same fit on every reorder. Fabric, trims, stone wash and packaging are all specifiable, so the garment stays consistent across seasons and across production runs.

Most buyers come to us after one of these problems: suppliers who disappear once the deposit is paid, or unclear responsibility when a defect shows up after washing. Our response is to fix the specification first — fabric weight, shrinkage allowance, stitch density and tolerance — before a single bulk metre is cut.

Specification

What you can customise

• Bonding Construction — available on Combed Cotton, quoted per position and per colour.
• Custom Button — available on Combed Cotton, quoted per position and per colour.
• Enzyme Wash — available on Combed Cotton, quoted per position and per colour.
• Tonal Embroidery — available on Combed Cotton, quoted per position and per colour.
• Snow Wash — available on Combed Cotton, quoted per position and per colour.
• Screen Printing — available on Combed Cotton, quoted per position and per colour.
• DTG Digital Printing — available on Combed Cotton, quoted per position and per colour.

How we produce it

1. Tech pack review and fabric confirmation
2. Lab dips or print strike-off for approval
3. Pattern making, grading and a Combed Cotton-spec prototype
4. Fit sample and wearer test, then a pre-production sample
5. Bulk cutting with stone wash applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing

Typical applications

• Pet Care and Grooming — birthday party hat uniforms, staff wear or resale programmes
• Automotive Dealerships — birthday party hat uniforms, staff wear or resale programmes
• Kids and Toddlerwear — birthday party hat uniforms, staff wear or resale programmes
• Railway and Transit — birthday party hat uniforms, staff wear or resale programmes
• Workwear and Industrial — birthday party hat uniforms, staff wear or resale programmes

Quality control

Every bulk order is checked against the approved sample for shade, hand feel, measurements and workmanship. We record shrinkage, colour fastness and seam strength on the first bulk lot and hold the data as the reference for reorders, so birthday party hat batches stay comparable over time. Inspection photos and the measurement report are sent before the balance payment is due.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

What is the minimum order quantity?

Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

How long does sampling take?

A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 5 days each.

Start your birthday party hat programme

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.