Ribbed Legging Customization Program for Construction Sites with Ultrasonic Welding
Ribbed Legging Customization Program for Construction Sites
This programme covers the full path from a ribbed legging concept to repeatable bulk supply for construction sites. The build starts from everyday-casual references — ribbed legging in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most ribbed legging buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Ribbed Legging |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Ultrasonic Welding |
| Fabric weight | 240-280 gsm |
| Fit options | Custom grading |
| Colour options | 12 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | BSCI |
What you can customise
- Flocking — quoted per position and per colour on Linen Blend.
- Glow-in-the-Dark Printing — quoted per position and per colour on Linen Blend.
- Shirring — quoted per position and per colour on Linen Blend.
- Custom Zip Puller — quoted per position and per colour on Linen Blend.
- Pleating — quoted per position and per colour on Linen Blend.
- Bonding Construction — quoted per position and per colour on Linen Blend.
- 3D Puff Embroidery — quoted per position and per colour on Linen Blend.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Ribbed Legging reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your ribbed legging programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



