Puffer Vest Customization Program for Running and Marathon Events with Flat Embroidery
Puffer Vest Customization Program for Running and Marathon Events
This programme covers the full path from a puffer vest concept to repeatable bulk supply for running and marathon events. The build starts from everyday-casual references — puffer vest in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most puffer vest buyers arrive with one of these problems: the fit drifted between sizes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Puffer Vest |
|---|---|
| Base fabric | Corduroy |
| Decoration | Flat Embroidery |
| Fabric weight | 200-220 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 12 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Custom Zip Puller — quoted per position and per colour on Corduroy.
- Chain Stitch Embroidery — quoted per position and per colour on Corduroy.
- Foil Printing — quoted per position and per colour on Corduroy.
- Laser Engraving — quoted per position and per colour on Corduroy.
- Shirring — quoted per position and per colour on Corduroy.
- Heat Transfer Printing — quoted per position and per colour on Corduroy.
- DTF Film Printing — quoted per position and per colour on Corduroy.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with flat embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Puffer Vest reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your puffer vest programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



