Flannel Shirt Customization Program for Film and TV Production with Satin Printed Label
Flannel Shirt Customization Program for Film and TV Production
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for film and tv production. The build starts from everyday-casual references — flannel shirt in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Satin Printed Label |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 6 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | BSCI |
What you can customise
- Enzyme Wash — quoted per position and per colour on Washed Denim.
- Applique Embroidery — quoted per position and per colour on Washed Denim.
- Yarn Dyeing — quoted per position and per colour on Washed Denim.
- Tonal Embroidery — quoted per position and per colour on Washed Denim.
- Sequin Work — quoted per position and per colour on Washed Denim.
- Ultrasonic Welding — quoted per position and per colour on Washed Denim.
- Puff Printing — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with satin printed label applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your flannel shirt programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
