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Ribbed Legging Customization Program for Spas and Salons with Tonal Embroidery

Source:Solution / Time:2026-10-01

Ribbed Legging Customization Program for Spas and Salons

This programme covers the full path from a ribbed legging concept to repeatable bulk supply for spas and salons. The build starts from everyday-casual references — ribbed legging in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.

Most ribbed legging buyers arrive with one of these problems: delivery missed the season drop, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Ribbed Legging for Spas and Salons

Specification

ProductRibbed Legging
Base fabricCorduroy
DecorationTonal Embroidery
Fabric weight160-180 gsm
Fit optionsXS-3XL
Colour options16 wash-stable shades
MOQ500 pieces per style per colour
Sampling12 working days, 4 days per revision
Bulk lead time20-60 days after approval
ComplianceGOTS

What you can customise

  • Debossing — quoted per position and per colour on Corduroy.
  • Ultrasonic Welding — quoted per position and per colour on Corduroy.
  • Embossing — quoted per position and per colour on Corduroy.
  • Custom Drawcord — quoted per position and per colour on Corduroy.
  • Yarn Dyeing — quoted per position and per colour on Corduroy.
  • Contrast Stitching — quoted per position and per colour on Corduroy.
  • All-Over Sublimation — quoted per position and per colour on Corduroy.

Ribbed Legging Tonal Embroidery detail

How we produce it

  1. Tech pack review, fabric confirmation and lab dip approval
  2. Pattern, grading and a Corduroy-spec prototype
  3. Fit sample and wearer test, then pre-production sign-off
  4. Bulk cutting with tonal embroidery applied under controlled settings
  5. In-line inspection, final AQL 2.5 check and packing

Quality control

Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Ribbed Legging reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.

FAQ

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

What is the minimum order quantity?

Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

Start your ribbed legging programme

Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.

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