Cardigan Customization Program for Dance and Ballet Schools with Ultrasonic Welding
Cardigan Customization Program for Dance and Ballet Schools
This programme covers the full path from a cardigan concept to repeatable bulk supply for dance and ballet schools. The build starts from everyday-casual references — cardigan in fleece-back cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most cardigan buyers arrive with one of these problems: delivery missed the season drop, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Cardigan |
|---|---|
| Base fabric | Fleece-Back Cotton |
| Decoration | Ultrasonic Welding |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 8 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | BSCI |
What you can customise
- Placement Printing — quoted per position and per colour on Fleece-Back Cotton.
- DTF Film Printing — quoted per position and per colour on Fleece-Back Cotton.
- Tonal Embroidery — quoted per position and per colour on Fleece-Back Cotton.
- Rhinestone Application — quoted per position and per colour on Fleece-Back Cotton.
- Beading and Embroidery — quoted per position and per colour on Fleece-Back Cotton.
- Satin Printed Label — quoted per position and per colour on Fleece-Back Cotton.
- Quilting — quoted per position and per colour on Fleece-Back Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Fleece-Back Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Cardigan reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your cardigan programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
