Denim Jacket Customization Program for Cycling and Triathlon with Chain Stitch Embroidery
Denim Jacket Customization Program for Cycling and Triathlon
This programme covers the full path from a denim jacket concept to repeatable bulk supply for cycling and triathlon. The build starts from everyday-casual references — denim jacket in brushed fleece — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most denim jacket buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Denim Jacket |
|---|---|
| Base fabric | Brushed Fleece |
| Decoration | Chain Stitch Embroidery |
| Fabric weight | 200-220 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 16 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | GOTS |
What you can customise
- 3D Puff Embroidery — quoted per position and per colour on Brushed Fleece.
- DTF Film Printing — quoted per position and per colour on Brushed Fleece.
- Pleating — quoted per position and per colour on Brushed Fleece.
- Beading and Embroidery — quoted per position and per colour on Brushed Fleece.
- Pantone Color Matching — quoted per position and per colour on Brushed Fleece.
- Stone Wash — quoted per position and per colour on Brushed Fleece.
- Smocking — quoted per position and per colour on Brushed Fleece.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Brushed Fleece-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with chain stitch embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Denim Jacket reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your denim jacket programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



