Rugby Top Customization Program for Veterinary Clinics with Ultrasonic Welding
Rugby Top Customization Program for Veterinary Clinics
This programme covers the full path from a rugby top concept to repeatable bulk supply for veterinary clinics. The build starts from everyday-casual references — rugby top in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most rugby top buyers arrive with one of these problems: colour faded after a few washes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Rugby Top |
|---|---|
| Base fabric | French Terry |
| Decoration | Ultrasonic Welding |
| Fabric weight | 160-180 gsm |
| Fit options | XS-3XL |
| Colour options | 16 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | WRAP |
What you can customise
- Stone Wash — quoted per position and per colour on French Terry.
- Seam Sealing — quoted per position and per colour on French Terry.
- Tonal Embroidery — quoted per position and per colour on French Terry.
- Puff Printing — quoted per position and per colour on French Terry.
- Contrast Stitching — quoted per position and per colour on French Terry.
- Laser Engraving — quoted per position and per colour on French Terry.
- Tie-Dye Wash — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Rugby Top reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your rugby top programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
