Jumpsuit Customization Program for Aviation and Airlines with Padding and Wadding
Jumpsuit Customization Program for Aviation and Airlines
This programme covers the full path from a jumpsuit concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — jumpsuit in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most jumpsuit buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Jumpsuit |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Padding and Wadding |
| Fabric weight | 320-360 gsm |
| Fit options | Custom grading |
| Colour options | 12 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | WRAP |
What you can customise
- Piping and Binding — quoted per position and per colour on Washed Denim.
- Rhinestone Application — quoted per position and per colour on Washed Denim.
- Contrast Stitching — quoted per position and per colour on Washed Denim.
- Custom Zip Puller — quoted per position and per colour on Washed Denim.
- Debossing — quoted per position and per colour on Washed Denim.
- DTF Film Printing — quoted per position and per colour on Washed Denim.
- Seam Sealing — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with padding and wadding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Jumpsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your jumpsuit programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
