Cable Knit Customization Program for Police and Fire Departments with Pantone Color Matching
Cable Knit Customization Program for Police and Fire Departments
This programme covers the full path from a cable knit concept to repeatable bulk supply for police and fire departments. The build starts from everyday-casual references — cable knit in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most cable knit buyers arrive with one of these problems: colour faded after a few washes, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Cable Knit |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Pantone Color Matching |
| Fabric weight | 200-220 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Satin Printed Label — quoted per position and per colour on Linen Blend.
- Flocking — quoted per position and per colour on Linen Blend.
- Stone Wash — quoted per position and per colour on Linen Blend.
- Yarn Dyeing — quoted per position and per colour on Linen Blend.
- Contrast Stitching — quoted per position and per colour on Linen Blend.
- Debossing — quoted per position and per colour on Linen Blend.
- Care Label — quoted per position and per colour on Linen Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with pantone color matching applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Cable Knit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your cable knit programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
