Cable Knit Customization Program for Airsoft and Paintball Clubs with Yarn Dyeing
Cable Knit Customization Program for Airsoft and Paintball Clubs
This programme covers the full path from a cable knit concept to repeatable bulk supply for airsoft and paintball clubs. The build starts from everyday-casual references — cable knit in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most cable knit buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Cable Knit |
|---|---|
| Base fabric | French Terry |
| Decoration | Yarn Dyeing |
| Fabric weight | 160-180 gsm |
| Fit options | XS-3XL |
| Colour options | 16 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Chenille Embroidery — quoted per position and per colour on French Terry.
- Smocking — quoted per position and per colour on French Terry.
- Custom Button — quoted per position and per colour on French Terry.
- Care Label — quoted per position and per colour on French Terry.
- Tie-Dye Wash — quoted per position and per colour on French Terry.
- Ribbed Cuff and Hem — quoted per position and per colour on French Terry.
- Ruching — quoted per position and per colour on French Terry.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a French Terry-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Cable Knit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for OEKO-TEX Standard 100, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your cable knit programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
