Zip-Through Hoodie Customization Program for Gyms and Fitness Studios with DTG Digital Printing
Zip-Through Hoodie Customization Program for Gyms and Fitness Studios
This programme covers the full path from a zip-through hoodie concept to repeatable bulk supply for gyms and fitness studios. The build starts from everyday-casual references — zip-through hoodie in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most zip-through hoodie buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Zip-Through Hoodie |
|---|---|
| Base fabric | Washed Denim |
| Decoration | DTG Digital Printing |
| Fabric weight | 240-280 gsm |
| Fit options | Custom grading |
| Colour options | 12 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | WRAP |
What you can customise
- Woven Label — quoted per position and per colour on Washed Denim.
- Dye-Sublimation Printing — quoted per position and per colour on Washed Denim.
- Laser Engraving — quoted per position and per colour on Washed Denim.
- Padding and Wadding — quoted per position and per colour on Washed Denim.
- Screen Printing — quoted per position and per colour on Washed Denim.
- Ribbed Cuff and Hem — quoted per position and per colour on Washed Denim.
- DTF Film Printing — quoted per position and per colour on Washed Denim.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dtg digital printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Zip-Through Hoodie reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your zip-through hoodie programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



