Denim Jacket Customization Program for Gyms and Fitness Studios with Ultrasonic Welding
Denim Jacket Customization Program for Gyms and Fitness Studios
This programme covers the full path from a denim jacket concept to repeatable bulk supply for gyms and fitness studios. The build starts from everyday-casual references — denim jacket in fleece-back cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most denim jacket buyers arrive with one of these problems: delivery missed the season drop, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Denim Jacket |
|---|---|
| Base fabric | Fleece-Back Cotton |
| Decoration | Ultrasonic Welding |
| Fabric weight | 240-280 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 6 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Screen Printing — quoted per position and per colour on Fleece-Back Cotton.
- Piece Dyeing — quoted per position and per colour on Fleece-Back Cotton.
- Chenille Embroidery — quoted per position and per colour on Fleece-Back Cotton.
- Stone Wash — quoted per position and per colour on Fleece-Back Cotton.
- Distressed Finish — quoted per position and per colour on Fleece-Back Cotton.
- Satin Printed Label — quoted per position and per colour on Fleece-Back Cotton.
- Seam Sealing — quoted per position and per colour on Fleece-Back Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Fleece-Back Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Denim Jacket reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your denim jacket programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
