Bike Short Customization Program for Manufacturing Plants with Laser Cutting
Bike Short Customization Program for Manufacturing Plants
This programme covers the full path from a bike short concept to repeatable bulk supply for manufacturing plants. The build starts from everyday-casual references — bike short in cotton jersey — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most bike short buyers arrive with one of these problems: delivery missed the season drop, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Bike Short |
|---|---|
| Base fabric | Cotton Jersey |
| Decoration | Laser Cutting |
| Fabric weight | 160-180 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 8 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | BSCI |
What you can customise
- Reflective Printing — quoted per position and per colour on Cotton Jersey.
- Padding and Wadding — quoted per position and per colour on Cotton Jersey.
- Flat Embroidery — quoted per position and per colour on Cotton Jersey.
- Pleating — quoted per position and per colour on Cotton Jersey.
- Snow Wash — quoted per position and per colour on Cotton Jersey.
- Dye-Sublimation Printing — quoted per position and per colour on Cotton Jersey.
- Smocking — quoted per position and per colour on Cotton Jersey.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Cotton Jersey-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with laser cutting applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Bike Short reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Start your bike short programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
