Denim Short Customization Program for Laboratories and Pharma with Ultrasonic Welding
Denim Short Customization Program for Laboratories and Pharma
This programme covers the full path from a denim short concept to repeatable bulk supply for laboratories and pharma. The build starts from everyday-casual references — denim short in fleece-back cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most denim short buyers arrive with one of these problems: colour faded after a few washes, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Denim Short |
|---|---|
| Base fabric | Fleece-Back Cotton |
| Decoration | Ultrasonic Welding |
| Fabric weight | 320-360 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 30-40 days after approval |
| Compliance | GOTS |
What you can customise
- Quilting — quoted per position and per colour on Fleece-Back Cotton.
- Piping and Binding — quoted per position and per colour on Fleece-Back Cotton.
- Yarn Dyeing — quoted per position and per colour on Fleece-Back Cotton.
- Hangtag and Packaging — quoted per position and per colour on Fleece-Back Cotton.
- Piece Dyeing — quoted per position and per colour on Fleece-Back Cotton.
- Sequin Work — quoted per position and per colour on Fleece-Back Cotton.
- All-Over Sublimation — quoted per position and per colour on Fleece-Back Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Fleece-Back Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Denim Short reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your denim short programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
