Flannel Shirt Customization Program for Spas and Salons with 3D Puff Embroidery
Flannel Shirt Customization Program for Spas and Salons
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for spas and salons. The build starts from everyday-casual references — flannel shirt in ribbed cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Ribbed Cotton |
| Decoration | 3D Puff Embroidery |
| Fabric weight | 240-280 gsm |
| Fit options | XS-3XL |
| Colour options | 6 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | WRAP |
What you can customise
- Acid Wash — quoted per position and per colour on Ribbed Cotton.
- DTG Digital Printing — quoted per position and per colour on Ribbed Cotton.
- Bonding Construction — quoted per position and per colour on Ribbed Cotton.
- Rhinestone Application — quoted per position and per colour on Ribbed Cotton.
- Foil Printing — quoted per position and per colour on Ribbed Cotton.
- Ruching — quoted per position and per colour on Ribbed Cotton.
- Seam Sealing — quoted per position and per colour on Ribbed Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Ribbed Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with 3d puff embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for WRAP, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your flannel shirt programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
