Shirt Dress Customization Program for Golf Clubs with Ultrasonic Welding
Shirt Dress Customization Program for Golf Clubs
This programme covers the full path from a shirt dress concept to repeatable bulk supply for golf clubs. The build starts from everyday-casual references — shirt dress in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most shirt dress buyers arrive with one of these problems: colour faded after a few washes, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Shirt Dress |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Ultrasonic Welding |
| Fabric weight | 200-220 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 6 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | WRAP |
What you can customise
- Ultrasonic Welding — quoted per position and per colour on Washed Denim.
- Glow-in-the-Dark Printing — quoted per position and per colour on Washed Denim.
- Embossing — quoted per position and per colour on Washed Denim.
- Quilting — quoted per position and per colour on Washed Denim.
- Reflective Printing — quoted per position and per colour on Washed Denim.
- Foil Printing — quoted per position and per colour on Washed Denim.
- Piece Dyeing — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Shirt Dress reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your shirt dress programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
