Straight Jean Customization Program for Electronics Assembly with DTG Digital Printing
Straight Jean Customization Program for Electronics Assembly
This programme covers the full path from a straight jean concept to repeatable bulk supply for electronics assembly. The build starts from everyday-casual references — straight jean in fleece-back cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most straight jean buyers arrive with one of these problems: the fit drifted between sizes, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Straight Jean |
|---|---|
| Base fabric | Fleece-Back Cotton |
| Decoration | DTG Digital Printing |
| Fabric weight | 160-180 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 8 wash-stable shades |
| MOQ | 500 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | BSCI |
What you can customise
- Glow-in-the-Dark Printing — quoted per position and per colour on Fleece-Back Cotton.
- Reflective Printing — quoted per position and per colour on Fleece-Back Cotton.
- Chenille Embroidery — quoted per position and per colour on Fleece-Back Cotton.
- Embossing — quoted per position and per colour on Fleece-Back Cotton.
- Ruching — quoted per position and per colour on Fleece-Back Cotton.
- Distressed Finish — quoted per position and per colour on Fleece-Back Cotton.
- Stone Wash — quoted per position and per colour on Fleece-Back Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Fleece-Back Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with dtg digital printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Straight Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
What is the minimum order quantity?
Standard programmes start at 500 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your straight jean programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
