Rugby Top Customization Program for Aviation and Airlines with Foil Printing
Rugby Top Customization Program for Aviation and Airlines
This programme covers the full path from a rugby top concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — rugby top in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most rugby top buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Rugby Top |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Foil Printing |
| Fabric weight | 200-220 gsm |
| Fit options | XS-3XL |
| Colour options | 8 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | WRAP |
What you can customise
- Snow Wash — quoted per position and per colour on Washed Denim.
- Ribbed Cuff and Hem — quoted per position and per colour on Washed Denim.
- Shirring — quoted per position and per colour on Washed Denim.
- Ruching — quoted per position and per colour on Washed Denim.
- 3D Puff Embroidery — quoted per position and per colour on Washed Denim.
- Hangtag and Packaging — quoted per position and per colour on Washed Denim.
- Chenille Embroidery — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with foil printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Rugby Top reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your rugby top programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
