Denim Short Customization Program for Bars and Nightclubs with Yarn Dyeing
Denim Short Customization Program for Bars and Nightclubs
This programme covers the full path from a denim short concept to repeatable bulk supply for bars and nightclubs. The build starts from everyday-casual references — denim short in fleece-back cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most denim short buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Denim Short |
|---|---|
| Base fabric | Fleece-Back Cotton |
| Decoration | Yarn Dyeing |
| Fabric weight | 160-180 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | WRAP |
What you can customise
- Acid Wash — quoted per position and per colour on Fleece-Back Cotton.
- Garment Dyeing — quoted per position and per colour on Fleece-Back Cotton.
- Laser Cutting — quoted per position and per colour on Fleece-Back Cotton.
- DTG Digital Printing — quoted per position and per colour on Fleece-Back Cotton.
- Flocking — quoted per position and per colour on Fleece-Back Cotton.
- Snow Wash — quoted per position and per colour on Fleece-Back Cotton.
- Stone Wash — quoted per position and per colour on Fleece-Back Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Fleece-Back Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Denim Short reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your denim short programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
