Baggy Jean Customization Program for Aviation and Airlines with Piping and Binding
Baggy Jean Customization Program for Aviation and Airlines
This programme covers the full path from a baggy jean concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — baggy jean in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most baggy jean buyers arrive with one of these problems: colour faded after a few washes, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Baggy Jean |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Piping and Binding |
| Fabric weight | 200-220 gsm |
| Fit options | XS-3XL |
| Colour options | 6 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Shirring — quoted per position and per colour on Washed Denim.
- Custom Button — quoted per position and per colour on Washed Denim.
- Yarn Dyeing — quoted per position and per colour on Washed Denim.
- DTF Film Printing — quoted per position and per colour on Washed Denim.
- Glow-in-the-Dark Printing — quoted per position and per colour on Washed Denim.
- Laser Engraving — quoted per position and per colour on Washed Denim.
- Care Label — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with piping and binding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Baggy Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your baggy jean programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
