Ribbed Legging Customization Program for Gyms and Fitness Studios with Quilting
Ribbed Legging Customization Program for Gyms and Fitness Studios
This programme covers the full path from a ribbed legging concept to repeatable bulk supply for gyms and fitness studios. The build starts from everyday-casual references — ribbed legging in brushed fleece — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most ribbed legging buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Ribbed Legging |
|---|---|
| Base fabric | Brushed Fleece |
| Decoration | Quilting |
| Fabric weight | 160-180 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Seam Sealing — quoted per position and per colour on Brushed Fleece.
- Foil Printing — quoted per position and per colour on Brushed Fleece.
- Piece Dyeing — quoted per position and per colour on Brushed Fleece.
- Garment Dyeing — quoted per position and per colour on Brushed Fleece.
- Tonal Embroidery — quoted per position and per colour on Brushed Fleece.
- 3D Puff Embroidery — quoted per position and per colour on Brushed Fleece.
- Ultrasonic Welding — quoted per position and per colour on Brushed Fleece.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Brushed Fleece-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with quilting applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Ribbed Legging reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your ribbed legging programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
