Pajama Set Customization Program for Motorcycle and Motorsport with Pleating
Pajama Set Customization Program for Motorcycle and Motorsport
This programme covers the full path from a pajama set concept to repeatable bulk supply for motorcycle and motorsport. The build starts from everyday-casual references — pajama set in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most pajama set buyers arrive with one of these problems: delivery missed the season drop, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Pajama Set |
|---|---|
| Base fabric | Corduroy |
| Decoration | Pleating |
| Fabric weight | 200-220 gsm |
| Fit options | Custom grading |
| Colour options | 16 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | GOTS |
What you can customise
- Custom Zip Puller — quoted per position and per colour on Corduroy.
- Glow-in-the-Dark Printing — quoted per position and per colour on Corduroy.
- Enzyme Wash — quoted per position and per colour on Corduroy.
- Chenille Embroidery — quoted per position and per colour on Corduroy.
- Ultrasonic Welding — quoted per position and per colour on Corduroy.
- Padding and Wadding — quoted per position and per colour on Corduroy.
- Applique Embroidery — quoted per position and per colour on Corduroy.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with pleating applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Pajama Set reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your pajama set programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



