Straight Jean Customization Program for Wholesale and Distribution with Ultrasonic Welding
Straight Jean Customization Program for Wholesale and Distribution
This programme covers the full path from a straight jean concept to repeatable bulk supply for wholesale and distribution. The build starts from everyday-casual references — straight jean in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most straight jean buyers arrive with one of these problems: colour faded after a few washes, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Straight Jean |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Ultrasonic Welding |
| Fabric weight | 320-360 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 6 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | GOTS |
What you can customise
- Placement Printing — quoted per position and per colour on Washed Denim.
- Padding and Wadding — quoted per position and per colour on Washed Denim.
- Rhinestone Application — quoted per position and per colour on Washed Denim.
- Reflective Printing — quoted per position and per colour on Washed Denim.
- Foil Printing — quoted per position and per colour on Washed Denim.
- Hangtag and Packaging — quoted per position and per colour on Washed Denim.
- Shirring — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Straight Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your straight jean programme
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.
