Puffer Vest Customization Program for Gyms and Fitness Studios with Glow-in-the-Dark Printing
Puffer Vest Customization Program for Gyms and Fitness Studios
This programme covers the full path from a puffer vest concept to repeatable bulk supply for gyms and fitness studios. The build starts from everyday-casual references — puffer vest in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most puffer vest buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Puffer Vest |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Glow-in-the-Dark Printing |
| Fabric weight | 320-360 gsm |
| Fit options | XS-3XL |
| Colour options | 16 wash-stable shades |
| MOQ | 100 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | BSCI |
What you can customise
- Heat Transfer Printing — quoted per position and per colour on Washed Denim.
- Flat Embroidery — quoted per position and per colour on Washed Denim.
- DTG Digital Printing — quoted per position and per colour on Washed Denim.
- Screen Printing — quoted per position and per colour on Washed Denim.
- All-Over Sublimation — quoted per position and per colour on Washed Denim.
- Woven Label — quoted per position and per colour on Washed Denim.
- Snow Wash — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with glow-in-the-dark printing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Puffer Vest reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What is the minimum order quantity?
Standard programmes start at 100 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Start your puffer vest programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
