Bike Short Customization Program for Aviation and Airlines with Garment Dyeing
Bike Short Customization Program for Aviation and Airlines
This programme covers the full path from a bike short concept to repeatable bulk supply for aviation and airlines. The build starts from everyday-casual references — bike short in ribbed cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most bike short buyers arrive with one of these problems: the fit drifted between sizes, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Bike Short |
|---|---|
| Base fabric | Ribbed Cotton |
| Decoration | Garment Dyeing |
| Fabric weight | 200-220 gsm |
| Fit options | Custom grading |
| Colour options | 8 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | BSCI |
What you can customise
- Care Label — quoted per position and per colour on Ribbed Cotton.
- Piece Dyeing — quoted per position and per colour on Ribbed Cotton.
- Flocking — quoted per position and per colour on Ribbed Cotton.
- Hangtag and Packaging — quoted per position and per colour on Ribbed Cotton.
- Ruching — quoted per position and per colour on Ribbed Cotton.
- Sequin Work — quoted per position and per colour on Ribbed Cotton.
- Shirring — quoted per position and per colour on Ribbed Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Ribbed Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with garment dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Bike Short reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your bike short programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
