Corduroy Shirt Customization Program for E-commerce Private Label with Ultrasonic Welding
Corduroy Shirt Customization Program for E-commerce Private Label
This programme covers the full path from a corduroy shirt concept to repeatable bulk supply for e-commerce private label. The build starts from everyday-casual references — corduroy shirt in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most corduroy shirt buyers arrive with one of these problems: the fabric felt thinner than the approved sample, or the previous supplier could not hold consistency on reorders. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Corduroy Shirt |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Ultrasonic Welding |
| Fabric weight | 160-180 gsm |
| Fit options | High-rise / Mid-rise |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | GOTS |
What you can customise
- 3D Puff Embroidery — quoted per position and per colour on Linen Blend.
- Enzyme Wash — quoted per position and per colour on Linen Blend.
- Tie-Dye Wash — quoted per position and per colour on Linen Blend.
- Custom Button — quoted per position and per colour on Linen Blend.
- Hangtag and Packaging — quoted per position and per colour on Linen Blend.
- Seam Sealing — quoted per position and per colour on Linen Blend.
- Glow-in-the-Dark Printing — quoted per position and per colour on Linen Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Corduroy Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for GOTS, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
Start your corduroy shirt programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
