Straight Jean Customization Program for Airsoft and Paintball Clubs with Yarn Dyeing
Straight Jean Customization Program for Airsoft and Paintball Clubs
This programme covers the full path from a straight jean concept to repeatable bulk supply for airsoft and paintball clubs. The build starts from everyday-casual references — straight jean in corduroy — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most straight jean buyers arrive with one of these problems: colour faded after a few washes, or colour faded after a few washes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Straight Jean |
|---|---|
| Base fabric | Corduroy |
| Decoration | Yarn Dyeing |
| Fabric weight | 320-360 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 12 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Custom Button — quoted per position and per colour on Corduroy.
- Flat Embroidery — quoted per position and per colour on Corduroy.
- Embossing — quoted per position and per colour on Corduroy.
- Reflective Printing — quoted per position and per colour on Corduroy.
- Ribbed Cuff and Hem — quoted per position and per colour on Corduroy.
- Satin Printed Label — quoted per position and per colour on Corduroy.
- Quilting — quoted per position and per colour on Corduroy.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Corduroy-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Straight Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 7 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
Start your straight jean programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
