Flannel Shirt Customization Program for Corporate Merch Programs with Tie-Dye Wash
Flannel Shirt Customization Program for Corporate Merch Programs
This programme covers the full path from a flannel shirt concept to repeatable bulk supply for corporate merch programs. The build starts from everyday-casual references — flannel shirt in fleece-back cotton — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most flannel shirt buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Flannel Shirt |
|---|---|
| Base fabric | Fleece-Back Cotton |
| Decoration | Tie-Dye Wash |
| Fabric weight | 200-220 gsm |
| Fit options | Custom grading |
| Colour options | 12 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 20-60 days after approval |
| Compliance | WRAP |
What you can customise
- Padding and Wadding — quoted per position and per colour on Fleece-Back Cotton.
- Custom Zip Puller — quoted per position and per colour on Fleece-Back Cotton.
- Piping and Binding — quoted per position and per colour on Fleece-Back Cotton.
- Satin Printed Label — quoted per position and per colour on Fleece-Back Cotton.
- Placement Printing — quoted per position and per colour on Fleece-Back Cotton.
- Screen Printing — quoted per position and per colour on Fleece-Back Cotton.
- Laser Engraving — quoted per position and per colour on Fleece-Back Cotton.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Fleece-Back Cotton-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with tie-dye wash applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Flannel Shirt reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
What is the minimum order quantity?
Standard programmes start at 200 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Start your flannel shirt programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
