Puffer Vest Customization Program for Yoga and Pilates Studios with Custom Drawcord
Puffer Vest Customization Program for Yoga and Pilates Studios
This programme covers the full path from a puffer vest concept to repeatable bulk supply for yoga and pilates studios. The build starts from everyday-casual references — puffer vest in brushed fleece — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most puffer vest buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Puffer Vest |
|---|---|
| Base fabric | Brushed Fleece |
| Decoration | Custom Drawcord |
| Fabric weight | 240-280 gsm |
| Fit options | XS-3XL |
| Colour options | 6 wash-stable shades |
| MOQ | 300 pieces per style per colour |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 25-60 days after approval |
| Compliance | ISO 9001 |
What you can customise
- Smocking — quoted per position and per colour on Brushed Fleece.
- Glow-in-the-Dark Printing — quoted per position and per colour on Brushed Fleece.
- Beading and Embroidery — quoted per position and per colour on Brushed Fleece.
- Satin Printed Label — quoted per position and per colour on Brushed Fleece.
- Seam Sealing — quoted per position and per colour on Brushed Fleece.
- Shirring — quoted per position and per colour on Brushed Fleece.
- Piping and Binding — quoted per position and per colour on Brushed Fleece.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Brushed Fleece-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with custom drawcord applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Puffer Vest reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for ISO 9001, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 300 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your puffer vest programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
