Playsuit Customization Program for Film and TV Production with Bonding Construction
Playsuit Customization Program for Film and TV Production
This programme covers the full path from a playsuit concept to repeatable bulk supply for film and tv production. The build starts from everyday-casual references — playsuit in modal blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most playsuit buyers arrive with one of these problems: the previous supplier could not hold consistency on reorders, or wholesale costs squeezed the retail margin. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Playsuit |
|---|---|
| Base fabric | Modal Blend |
| Decoration | Bonding Construction |
| Fabric weight | 240-280 gsm |
| Fit options | Custom grading |
| Colour options | 12 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- Smocking — quoted per position and per colour on Modal Blend.
- Enzyme Wash — quoted per position and per colour on Modal Blend.
- Chenille Embroidery — quoted per position and per colour on Modal Blend.
- Reflective Printing — quoted per position and per colour on Modal Blend.
- Custom Drawcord — quoted per position and per colour on Modal Blend.
- All-Over Sublimation — quoted per position and per colour on Modal Blend.
- DTG Digital Printing — quoted per position and per colour on Modal Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Modal Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with bonding construction applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Playsuit reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
How long does sampling take?
A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 3 days each.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your playsuit programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
