Baggy Jean Customization Program for Cycling and Triathlon with Tonal Embroidery
Baggy Jean Customization Program for Cycling and Triathlon
This programme covers the full path from a baggy jean concept to repeatable bulk supply for cycling and triathlon. The build starts from everyday-casual references — baggy jean in washed denim — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most baggy jean buyers arrive with one of these problems: colour faded after a few washes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Baggy Jean |
|---|---|
| Base fabric | Washed Denim |
| Decoration | Tonal Embroidery |
| Fabric weight | 200-220 gsm |
| Fit options | XS-3XL |
| Colour options | 12 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 30-60 days after approval |
| Compliance | BSCI |
What you can customise
- Custom Drawcord — quoted per position and per colour on Washed Denim.
- Padding and Wadding — quoted per position and per colour on Washed Denim.
- Ribbed Cuff and Hem — quoted per position and per colour on Washed Denim.
- Screen Printing — quoted per position and per colour on Washed Denim.
- Flocking — quoted per position and per colour on Washed Denim.
- Seam Sealing — quoted per position and per colour on Washed Denim.
- Yarn Dyeing — quoted per position and per colour on Washed Denim.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Washed Denim-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with tonal embroidery applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Baggy Jean reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
Start your baggy jean programme
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
