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Pajama Set Customization Program for Gyms and Fitness Studios with Tonal Embroidery

Source:Solution / Time:2026-10-01

Pajama Set Customization Program for Gyms and Fitness Studios

This programme covers the full path from a pajama set concept to repeatable bulk supply for gyms and fitness studios. The build starts from everyday-casual references — pajama set in french terry — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.

Most pajama set buyers arrive with one of these problems: wholesale costs squeezed the retail margin, or the fabric felt thinner than the approved sample. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Pajama Set for Gyms and Fitness Studios

Specification

ProductPajama Set
Base fabricFrench Terry
DecorationTonal Embroidery
Fabric weight200-220 gsm
Fit optionsHigh-rise / Mid-rise
Colour options6 wash-stable shades
MOQ800 pieces per style per colour
Sampling12 working days, 4 days per revision
Bulk lead time30-50 days after approval
ComplianceBSCI

What you can customise

  • Dye-Sublimation Printing — quoted per position and per colour on French Terry.
  • Yarn Dyeing — quoted per position and per colour on French Terry.
  • Debossing — quoted per position and per colour on French Terry.
  • Enzyme Wash — quoted per position and per colour on French Terry.
  • DTG Digital Printing — quoted per position and per colour on French Terry.
  • Laser Cutting — quoted per position and per colour on French Terry.
  • Flat Embroidery — quoted per position and per colour on French Terry.

Pajama Set Tonal Embroidery detail

How we produce it

  1. Tech pack review, fabric confirmation and lab dip approval
  2. Pattern, grading and a French Terry-spec prototype
  3. Fit sample and wearer test, then pre-production sign-off
  4. Bulk cutting with tonal embroidery applied under controlled settings
  5. In-line inspection, final AQL 2.5 check and packing

Quality control

Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Pajama Set reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.

FAQ

How is shipping handled?

We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.

What file formats do you need for artwork?

Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.

How long does sampling take?

A first prototype is typically ready in 12 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.

Do you provide compliance documents?

We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.

Start your pajama set programme

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.

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