Boardshort Customization Program for Schools and School Districts with Seam Sealing
Boardshort Customization Program for Schools and School Districts
This programme covers the full path from a boardshort concept to repeatable bulk supply for schools and school districts. The build starts from everyday-casual references — boardshort in linen blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most boardshort buyers arrive with one of these problems: the fit drifted between sizes, or the fit drifted between sizes. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.

Specification
| Product | Boardshort |
|---|---|
| Base fabric | Linen Blend |
| Decoration | Seam Sealing |
| Fabric weight | 160-180 gsm |
| Fit options | Regular / Relaxed / Oversized |
| Colour options | 16 wash-stable shades |
| MOQ | 200 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 30-50 days after approval |
| Compliance | OEKO-TEX Standard 100 |
What you can customise
- All-Over Sublimation — quoted per position and per colour on Linen Blend.
- Woven Label — quoted per position and per colour on Linen Blend.
- Padding and Wadding — quoted per position and per colour on Linen Blend.
- Tie-Dye Wash — quoted per position and per colour on Linen Blend.
- Beading and Embroidery — quoted per position and per colour on Linen Blend.
- Hangtag and Packaging — quoted per position and per colour on Linen Blend.
- Yarn Dyeing — quoted per position and per colour on Linen Blend.

How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Linen Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with seam sealing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Boardshort reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What file formats do you need for artwork?
Vector files (AI, EPS, PDF) give the best print and embroidery results. For raster artwork please supply at least 300 dpi at the final print size. We digitise embroidery files in-house and return a sew-out photo for approval.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Can you match a specific colour?
Yes. Send us a Pantone TCX reference or a physical swatch. We return lab dips for approval and hold bulk shade within the agreed tolerance band before cutting.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your boardshort programme
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



