Denim Jacket Customization Program for Manufacturing Plants with Yarn Dyeing
Denim Jacket Customization Program for Manufacturing Plants
This programme covers the full path from a denim jacket concept to repeatable bulk supply for manufacturing plants. The build starts from everyday-casual references — denim jacket in modal blend — then locks fabric weight, wash behaviour and fit tolerance so every reorder matches the approved sample.
Most denim jacket buyers arrive with one of these problems: the fit drifted between sizes, or delivery missed the season drop. The fix is a written spec before bulk: shrinkage allowance, stitch density, colour tolerance and a golden sample kept at the factory.
Specification
| Product | Denim Jacket |
|---|---|
| Base fabric | Modal Blend |
| Decoration | Yarn Dyeing |
| Fabric weight | 160-180 gsm |
| Fit options | XS-3XL |
| Colour options | 16 wash-stable shades |
| MOQ | 800 pieces per style per colour |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | BSCI |
What you can customise
- Pantone Color Matching — quoted per position and per colour on Modal Blend.
- Debossing — quoted per position and per colour on Modal Blend.
- Glow-in-the-Dark Printing — quoted per position and per colour on Modal Blend.
- Rhinestone Application — quoted per position and per colour on Modal Blend.
- Custom Drawcord — quoted per position and per colour on Modal Blend.
- Garment Dyeing — quoted per position and per colour on Modal Blend.
- Care Label — quoted per position and per colour on Modal Blend.
How we produce it
- Tech pack review, fabric confirmation and lab dip approval
- Pattern, grading and a Modal Blend-spec prototype
- Fit sample and wearer test, then pre-production sign-off
- Bulk cutting with yarn dyeing applied under controlled settings
- In-line inspection, final AQL 2.5 check and packing
Quality control
Every bulk lot is compared against the approved sample for shade, hand feel, measurements and wash behaviour. Denim Jacket reorders stay comparable over time because the spec, the lab dip and the golden sample are all on file.
FAQ
What is the minimum order quantity?
Standard programmes start at 800 pieces per style and colour. We can split sizes across a size set, and for first orders we often accept a mixed-colour run to help you test the market.
How is shipping handled?
We quote EXW, FOB, CIF and DDP. Consolidated sea freight is the default for bulk programmes, with air or express options when a launch date is at risk.
Do you provide compliance documents?
We can arrange OEKO-TEX, GOTS, BSCI, WRAP and ISO documentation as well as third-party testing reports for BSCI, and we support REACH, CPSIA and Prop 65 declarations for the relevant markets.
How long does sampling take?
A first prototype is typically ready in 10 working days after the tech pack is confirmed, including fabric sourcing if the base cloth is not in our stock library. Revisions add about 4 days each.
Start your denim jacket programme
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
